Zayer Cnc Service Manual

Precision Low-Cost, High Performance CNC and Manual Surface Grinders, Precision Hydraulic Surface Grinders, and Automatic Surface Grinders. Clausing Service. Used ZAYER Bed Milling Machine MFU 10000 Powerful and robust Bed Milling Machine with fixed table. CNC control Heidenhain TNC 530 - complete with tool changer for 60 tools. The machine was retrofitted in 2006 with new control and Heidenhain linear scales. Complete with 4 axes. The machine is in good condition. CNC Heidenhain TNC 426CB Travels(X/Y/Z): 6300/1500/2000 mm. Auto Index Head 2.5º/2.5º ATC 120 POs Internal Coolant 2 Sprisin rotary tables 1200×12000 mm turning Used Zayer 30 KCU 5000 Second Hand Zayer Travelling Column Milling Machine. ZAYER 30 KFU 4000 AR page1image23416768 Bedtype milling machine with autom swiveling milling head Installed in February 2003 Controller HEIDENHAIN iTNC 530 with handwheel HR 410 Travels = X= 3.700 mm Y= 1.250 mm Z= 1.500 mm Table surface enhanced = 4.000 mm x 1.300 mm Rapid feed all axes = 25.000 mm/min Covers around 3 sides Max. Table load = 10.000 kg Taper ISO 50 DIN 69871 AD Spindlepower. In the ZAYER milling machine retrofitting process,performed by NC Service, and as previously described for other leading brands of milling machines such as ANAYAK and, of course, CORREA, the normal retrofitting stages are followed such as: Initial study and assessment. Disassembly, cleaning, sanding, priming and painting.

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+60

Years

+25.000 m2

Zayer Cnc Service Manual

Head Cuarters

150

People

+40

Countries

+5

Sectors

Company

ZAYER has been manufacturing milling machines and milling centers in Vitoria- Gasteiz with the highest quality and most advanced technology. We provide our customers the best value with the continuous development of new technologies and customised solutions adapting to their needs.

The origins of the company date back to the early years of the 1950s when after 2 years of intensive work gave rise to the first milling machine models with a knee type. Progressive business growth resulted in us moving to Betoño in 1957, where our first high-capacity facilities where built, result of what is now ZAYER.

We expanded our facilities in 2010 to increase our capacity to build machines of 13 m high til crane level. Nowadays we are more than 150 people forming this great team, working at the Headquarters which is spread over 20,000 m2.

Export activity

The entrepreneurial activity we adopted led us to export our first milling machine to Brazil in 1954. Since then, the increase in export volume has reached over 70% of total production.

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Cnc shop

Germany, Italy, France, Holland, Austria, Turkey, Brasil, China, India, USA, Mexico and Canada are our markets, where we introduce and implement our machining solutions.

This global presence is supported by an extensive sales network with own offices in Italy, Brazil and China.

In addition, distributors and agents with highly skilled customer service teams provide continuous assistance to our customers in over 40 countries.

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Our style

Our style has defined us throughout all these years as a company that guarantees high added value, technological and high quality machining solutions.

Our commitment to the customer makes us develop customized solutions, ensure the highest quality with the most demanding standards and develop the most advanced technology to apply it in every machine we offer.

This is the key of being a leader in milling technologies.

R+D+I (Research+Development+Innovation)

We participate in international R+D+i projects to innovate in technology through collaboration with leading research centres. In addition to these projects, at ZAYER we dedicate 10% of our staff to internal R&D projects.

Our R&D teams are made up of engineers, designers and programmers. They are experts in machining technologies and focused on always offering advanced solutions to the challenges and requirements of our customers.

Zayer R+D+i Awards.

Zayer Cnc

  • BIEMH 2014

    Innovation Award - 30º Head

  • BIEMH 2016

    Innovation Award - Machine Arion 4.0

  • CMH 2017

    Innovation Award - Presentaction

  • BIEMH 2018

    Innovation Award - Machine Arion G

  • BIEMH 2018

    Innovation Award - Smart spindle

Technical and Human resources

We count on skilled professional that – with the latest equipment- made from the design and the careful production and accurate assembly of the models up to a personalized technical assistance.

We are proud to say that our staff constitute an unbeatable guarantee of the overall quality of each of our products.

With a view to maintaining our characteristic level of leadership and guaranteeing the high quality of our products, we boast the market’s finest production equipment, including ZAYER bridge and gantry type milling machines.

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Zayer Cnc Service Manual

Quality and Service Policy

Behind our reliable, renowned, high calibre production equipment, there is a quality control department that tests and checks all our products on the basis of international regulations.

The use of cutting-edge methods and apparatus for the purposes of quality control guarantees the finest results and constitutes the cornerstone of our total-quality policy.

Our customer service reflects our unique concept of quality.

Zayer Cnc Service Manual Pdf

Our customers are safe in the knowledge that immediate, effective, professional technical support is available to them at all times, for each and every one of the products that we supply.

Zayer Cnc Service Manual Pdf

The constant search for quality, using the best and most modern production processes, has allowed ZAYER to obtain the UNE ISO 9001 certificate since 1996.

Sustainability and Environment

We are aware of the need to protect the environment, reason for which we are involved in different projects to achieve sustainable technology and create productive environments that cause minimal environmental impact.

Our way to follow is the manufacturing of more productive, more accuracy and more ecologic milling machines and milling centers by means of the ECO-DESIGN.

Cnc Service Technician

Year 11/2000
CNC FIDIA M2/MQG-B
Table Surface 8.000 X 3.000 mm
Longitudinal Travel (X Axis) 8.000 mm
Cross Travel (Y Axis) 4.300 mm
Vertical Travel (Z Axis) 1.100 mm
Distance Between Columns 3.600 mm
Maximum Height Between Nose and Table with Direct Output 1.625 mm.
Maximum Height Between Nose and Table with Head at Twist 1.450 mm.
Rapid Traverse Axis (X,Y,Z) 10.000 mm/min
Max. Working Feed 5.000 mm/min
Direct Output Head Taper ISO-50 – DIN 2080
Automatic Head Twist Taper ISO-50 – DIN 2080
Direct Output Head Speed 6.000 r.p.m.
Automatic Head Twist Speed 6.000 r.p.m.
Main Motor Power 40 Kw.
Speed Ranges 2 Gamas
Ethernet Connection INCLUDED
Positioning Accuracy 0.010 mm.
Repetitive Accuracy 0.005 mm.
Machine Colour RAL 7038 / RAL 5012
Portable Handwheel FIDIA HPX 10/03
Carrying Load Table 20.000 Kg.
Machine Weight 86.000 Kg.
Axis and Head EnginesSIEMENS DIGITAL
Direct Output Head INCLUDED
Automatic Rotation Head 45°INCLUDED
A Axis Rotation0,001º
B Axis Rotation 0,001º
Automatic Head Change INCLUDED
Retractable Manual Support in the Right Side For Spherical Head INCLUDED
Retractable Manual Support in the Right Side For Direct Output Head INCLUDED
RENISHAW MP 14Measure Piece Probe INCLUDED
External Tool Cooling 10 bar INCLUDED
CNC 3D ROT Function INCLUDED
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